Ultrasonic Spray Coating

productcate-657-266

 

Ultrasonic spraying equipment use piezoelectric transducer to convert electrical energy into longitudinal high-frequency vibrations, creating standing waves in the liquid at the tip of the nozzle. Once the standing wave amplitude reaches a certain level, the liquid separates into uniformly sized droplets from the nozzle tip, achieving atomization. Ultrasonic spraying equipment uses ultrasonic energy to atomize liquid and spray it onto the substrate surface, achieves highly uniform and precise thin-film coatings. Compared to traditional pneumatic spraying, it increases paint utilization several times and achieves greater coating uniformity.

 

  • High Temperature Resistant Ultrasonic Spray Nozzle

    High Temperature Resistant Ultrasonic Spray Nozzle

    High temperature resistant ultrasonic spray nozzle with cold water jacket: atomization solution for high temperature scenes environment

  • Vacuum Ultrasonic Spray Nozzle

    Vacuum Ultrasonic Spray Nozzle

    The vacuum flange Ultrasonic Spray Nozzle is a nozzle that combines ultrasonic atomizing technology with a vacuum flange connection method. It is mainly used in situations where atomization

  • Compact Ultrasonic Coating Machine

    Compact Ultrasonic Coating Machine

    Compact ultrasonic spray coating equipment is a precision spraying equipment based on ultrasonic atomization nozzle technology. It has the advantages of uniform coating, controllable film thickness,

  • Nanomist Ultrasonic Spray Nozzle

    Nanomist Ultrasonic Spray Nozzle

    the Nanomist Ultrasonic Spray Nozzle stands out for its ability to deliver an extremely fine and precisely controlled spray. This nozzle has carved a niche in applications where minute and accurate

  • Vortex Ultrasonic Spray Nozzles

    Vortex Ultrasonic Spray Nozzles

    The Vortex Ultrasonic Spray Nozzles is an ultrasonic atomizing nozzle with a cyclonic cone spray shape.

  • Benchtop Ultrasonic Coating Machine

    Benchtop Ultrasonic Coating Machine

    Benchtop Ultrasonic Coating Machine Benchtop ultrasonic coating system is able to equip with almost all of series of RPS-SONIC ultrasonic nozzles such as Widemist, Focumist, Conemist, Micromist, etc.

  • Ultrasonic Mist Nozzle

    Ultrasonic Mist Nozzle

    An extended ultrasonic spray nozzle is a device that uses ultrasonic vibrations to generate a fine mist of liquid particles.

  • Ultrasonic Spray Nozzles For Blood Collection Tubes

    Ultrasonic Spray Nozzles For Blood Collection Tubes

    Ultrasonic spray nozzles are an innovative technology that has revolutionized the field of blood collection tubes. These nozzles use ultrasonic waves to create a fine mist of liquid, which is then

  • Extended Ultrasonic Spray Nozzle

    Extended Ultrasonic Spray Nozzle

    An extended ultrasonic spray nozzle is a device that uses ultrasonic vibrations to generate a fine mist of liquid particles.

  • Fluxing Ultrasonic Atomizer

    Fluxing Ultrasonic Atomizer

    The ultrasonic flux spraying system solves most of the main problems of standard fluxes, such as spraying and air-pressure spraying. It can spray all fluxes without clogging, with higher accuracy,

  • Ultrasonic Spray Coating System

    Ultrasonic Spray Coating System

    Liquid is introduced to the probe through an inlet on the side, usually by gravity or a low pressure pump. There are different probes for different applications. A flat tip probe, for example, can

  • Wide Spray Ultrasonic Atomizer

    Wide Spray Ultrasonic Atomizer

    The wide spray ultrasonic atomizer is an ultrasonic atomization nozzle with a wide spraying area. It adopts ultrasonic atomization nozzle technology, and the carrier gas is dispersed and redirected

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Advantage
01.

Uniform spraying

Using ultrasonic high-frequency vibration technology, spray to uniform particle size onto the substrate, forming a coating of uniform thickness.

02.

High Controllability

Flow rate precisely controlled, minimum flow rate 0.01 ml/min. Coating thickness precisely control, 0.1μm~ 40μm.

03.

Highly efficient 

Spraying speed precisely controlled, reducing overspray. Material utilization four times higher than two-fluid spraying, saving materials and reducing environmental emissions.

04.

Reduced Sputtering

Air source used in minimal quantities , reducing the sputtering contamination caused by pressure spraying.

 

Application

Ultrasonic spraying is widely used in a variety of fields, including electronic components, fuel cells, solar cells, semiconductors, medical devices, and industrial coatings (such as electronics, photovoltaics, glass, and textiles). This technology demonstrates superior performance in various precision coating processes due to its efficient material utilization, low atomization pressure, precise liquid control, and adaptability to complex geometries.

 
  • Proton exchange membrane(PEM)
  • Gas diffusion layer(GDL)
  • Electrolytic hydrogen production
  • Batteries & Electrodes and Electrolyte Membranes
  • Transparent conductive film(TCF)

 
  • Medical devices
  • Drug-eluting stents
  • Blood collection tubes, balloon catheters
  • Microneedle patches
  • Biosensors
 
  • Glass industry
  • Float glass
  • Functional coating vacuum chamber

 
  • Photoresist coating
  • Flux spraying
  • Compound nanoparticle coating

 

Type of ultrasonic nozzle

 

 

productcate-361-312

•Diffusion  •Micro spray  •Straight Spray 

productcate-500-333
Ring Parabolic shape
productcate-510-340
Gathered Shape

I have to get the following information from you :

 

 

What’s the viscosity of the material?

Whether it is corrosive or not?

If there is Solid content, what’s the solid content ratio, and size of the solid?

What’s the atomizer flow rate requirements

What’s atomizer particle size and uniformity requirements?

 

Frequency

40Khz

60Khz

100Khz

120Khz

Generator Model

RPS-HF010

Input Voltage

220V/50Hz

Nozzle Material

Titanium alloy

Shell Material

SS304

Communication

RS485

Spray Width

10~50mm

10~35mm

2~10mm

2~8mm

Spray Particle

10~40μm

10~20μm

5~15μm

1~10μm

Material Viscosity

<100cps

<80cps

<50cps

<50cps

Solid Content

<10%

Ultrasonic Power

100W,10~90% adjustable

Flow Rate

<40ml/min

<15ml/min

<7ml/min

<5ml/min

Hole diameter

0.3~1.5mm

0.3~1mm

0.3~0.8mm

0.3~0.5mm

 

 

Products Recommend

 

Vortex Type

 

Fluxing Ultrasonic Atomizer

The ultrasonic flux spraying system solves most of the main problems of standard fluxes...

Vortex Ultrasonic Spray Nozzles

The Vortex Ultrasonic Spray Nozzles is an ultrasonic atomizing nozzle with a cyclonic cone spray shape.

Parallel Type

 

Ultrasonic Spray Nozzles For Blood Collection Tubes

Ultrasonic spray nozzles are an innovative technology that has revolutionized the field of blood collection tubes. These nozzles use ultrasonic waves to create a fine mist of liquid, which is then sprayed onto the surface of...

Ultrasonic Spray Atomizer Nozzle

The ultrasonic atomizer has a power supply that converts low-frequency electrical energy to high-frequency electrical energy. This electrical energy is then converted into mechanical vibrations by a piezoelectric transducer, which is typically made of ceramic.

External Type

 

Ultrasonic Mist Nozzle

An extended ultrasonic spray nozzle is a device that uses ultrasonic vibrations to generate a fine mist of liquid particles.

Nanomist Ultrasonic Spray Nozzle

The Nanomist Ultrasonic Spray Nozzle stands out for its ability to deliver an extremely fine and precisely controlled spray. ...

Customized Type

 

Extended Ultrasonic Spray Nozzle

An extended ultrasonic spray nozzle is a device that uses ultrasonic vibrations to generate a fine mist of liquid particles.

Ultrasonic Spray Nozzles For Blood Collection Tubes

Ultrasonic spray nozzles are an innovative technology that has revolutionized the field of blood collection tubes. These nozzles ...

 

As one of the most professional ultrasonic spray coating manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to buy custom made ultrasonic spray coating at competitive price from our factory.

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