10L Ultrasonic Low Temperature Extraction Equipment
Pilot-scale extraction equipment helps validate large-scale production. 15L ultrasonic extraction equipment with chiller to help confirm the ultrasonic extractionEffectiveness and efficiency.
Product Details
10L Ultrasonic Low temperature extraction equipment
Product Overview
The 10L Ultrasonic Low-Temperature Extraction Equipment represents a cutting-edge solution for efficient and gentle isolation of bioactive compounds, integrating the superior solubility of ethanol solvent with the intensifying effects of ultrasonic technology. Designed for laboratory and pilot-scale production, this equipment delivers exceptional extraction performance while preserving the structural integrity and biological activity of heat-sensitive ingredients, making it ideal for pharmaceutical, food, cosmetic, and nutraceutical applications.
Core Process Advantages: Ethanol Low-Temp Extraction + Ultrasonic Synergy
1. Synergistic Extraction Mechanism
The equipment leverages a powerful combination of ethanol's selective solubility and ultrasonic cavitation effect to revolutionize extraction efficiency. Ethanol, as a green and versatile solvent, exhibits optimized solubility for most bioactive compounds (e.g., phenolics, flavonoids, cannabinoids) at low temperatures, minimizing the dissolution of unwanted impurities like chlorophyll and waxes . Simultaneously, high-frequency ultrasound (40kHz standard, adjustable) generates intense cavitation-microscopic bubbles form, oscillate, and collapse violently, producing localized high pressure and shear forces that disrupt plant cell walls and bio-matrices instantaneously . This synergy accelerates mass transfer between the solvent and raw materials, achieving extraction yields up to 95.69% for target compounds-far exceeding conventional solvent extraction methods .
2. Low-Temperature Preservation of Active Ingredients
Equipped with a precision refrigeration system, the equipment maintains extraction temperatures between -40°C to 60°C (customizable), ensuring maximum retention of thermolabile components. Unlike high-temperature extraction, which often causes oxidation, decomposition, or volatilization of valuable compounds, the low-temperature ethanol-ultrasonic process preserves the natural structure and biological activity of ingredients such as (tea polyphenols), glycyrrhizic acid, and rosmarinic acid . For instance, in tea polyphenol extraction, the equipment achieves yields of 29.85% for green tea and 19.62% for black tea while maintaining full antioxidant activity .
3. Efficiency, Economy, and Environmental Friendliness
The ultrasonic-ethanol synergy drastically reduces extraction time-from hours (conventional methods) to 20-45 minutes -while cutting ethanol consumption by 30-50% compared to traditional processes . The closed-loop system with reflux condensation minimizes solvent volatilization, ensuring operational safety and environmental compliance. Additionally, the non-thermal nature of ultrasonic extraction reduces energy consumption, aligning with sustainable production goals .
Technical Specifications
10L Ultrasonic Low temperature extraction equipment parameter
|
Parameter |
Specification |
|
Extraction Capacity |
10L |
|
Ultrasonic Frequency |
20kHz |
|
Ultrasonic Power |
3000W (20%-90% adjustable) |
|
Temperature Range |
20°C to 60°C (precision ±1°C) |
|
Solvent Compatibility |
Ethanol (30%-90% concentration), water-ethanol mixtures |
|
Ultrasonic amplitude |
80um |
|
Control System |
time/temperature/power settings(optional) |
|
Safety Features |
Over-temperature protection |
|
Dimensions (L×W×H) |
D200MM, H550MM |
|
Power Supply |
220V, 50/60Hz |
Application of 10L Ultrasonic Low temperature extraction equipment
Pharmaceuticals: Extraction of plant-derived active ingredients (e.g., glycyrrhizic acid, paclitaxel)
Food & Nutraceuticals: Isolation of antioxidants, polyphenols, and essential oils from fruits, herbs, and agricultural by-products (e.g., grape marc, olive fruit)
Cosmetics: Extraction of natural actives (e.g., rosemary extract, plant sterols) for skincare and haircare products
Cannabis Industry: Selective extraction of cannabinoids and terpenes with minimal chlorophyll contamination
Why Choose Our Equipment?
This 10L Ultrasonic Low-Temperature Extractor redefines efficiency and precision in bioactive compound extraction. By combining ethanol's selectivity with ultrasonic technology's intensification, it delivers higher yields, superior product quality, and lower operational costs-all while adhering to green production standards. Whether for laboratory R&D or pilot-scale manufacturing, this equipment provides a reliable, scalable solution to unlock the full potential of natural raw materials.


Hot Tags: 10l ultrasonic low temperature extraction equipment, China, suppliers, manufacturers, factory, custom, ultrasonic herb extraction, ultrasonic solvent extraction, Mushroom extraction process, Ultrasonic Spray Nozzle, Ultrasonic Emulsification Equipment, ultrasonic extraction machine
Send Inquiry


