30L Ultrasonic Extraction Machine

30L Ultrasonic Extraction Machine

I. Equipment Overview

The 30L ultrasonic extraction equipment is a medium-sized extraction device integrating ultrasonic cavitation technology and an intelligent temperature control system. Using a 30L double-layers SS304 reactor as its core working unit, it integrates key components such as an ultrasonic homogenizer and chiller. It is widely applicable to laboratory pilot-scale and small-scale production scenarios, enabling efficient extraction and separation of active ingredients in solid-liquid systems. Its core design concept lies in breaking through the bottleneck of traditional extraction efficiency by precisely controlling ultrasonic energy and the reaction environment, balancing extraction yield and component activity retention.

The 30L ultrasonic extraction equipment, as a pilot-scale extraction device, bridges the gap between laboratory trials and large-scale industrial production. Its core design philosophy revolves around four key aspects: "high-efficiency extraction, stability and reliability, safety and convenience, and adaptability to diverse scenarios," while also considering the process adaptability for the domestic market and the compliance and versatility requirements for the export market.

I. High-Efficiency Extraction: Maximizing Extraction Efficiency through Ultrasonic Cavitation Effect

Cavitation Effect Enhancement Design: Employing a high-power ultrasonic vibrator that directly contacts the material, the power density enhances the formation and collapse of cavitation bubbles, achieving efficient cell wall disruption and accelerating the dissolution of target components. Compared to traditional extraction methods (such as reflux and soaking), extraction time is shortened by 30%-50%, and the yield of effective components is increased by 15%-30%.

Integrated Synergistic Extraction Function: For different material extraction needs, it integrates a temperature synergistic control function. Through the linkage of the temperature control module and the ultrasonic module, it achieves "ultrasonic + constant temperature" dual-effect extraction, avoiding high-temperature damage to heat-sensitive components while improving solvent fluidity through moderate temperature increases. It also has a reserved stirring interface to support the "ultrasound + stirring" combination mode, which is suitable for high viscosity materials or extraction systems with high solid-liquid ratio.

Parameter:

II. Applicable Fields

1. With its flexible parameter adjustment capabilities and wide material compatibility, this equipment plays a core role in multiple industries: Biopharmaceuticals: Extraction of active ingredients from herbs, vaccine preparation, and dispersion of injectable drugs, with extraction yields reaching 85%-95%;
2. Food Industry: Accelerated aging of alcoholic beverages, extraction of functional components, and pretreatment for pesticide residue detection;
3.  
4. Cosmetics and Fine Chemicals: Extraction of plant essences, dispersion and emulsification of nanoparticles, and efficient treatment of silica scale;
5.  
6. Scientific Research: Cell disruption and component separation experiments in biochemistry, agronomy, and other disciplines, supporting customized multi-reaction conditions.

Hot Tags: 30l ultrasonic extraction machine, China, suppliers, manufacturers, factory, custom, Cold water mushroom extraction, Ultrasonic Mushroom Extraction Equipment, herbal extraction equipment, Industrial Ultrasound Equipment, ultrasound assisted extraction, Ultrasonic Emulsification Equipment