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Unexpectedly, The Application Range Of Ultrasonic Cutting Knives Is So Wide

Jun 11, 2023

Ultrasonic cutting knife is a type of equipment that uses wave energy for cutting and processing, and its characteristic is that cutting does not require a cutting edge. Or rather, there is no need for traditional cutting edges. Traditional cutting uses a knife with a sharp edge to press against the material being cut. This pressure is concentrated at the cutting edge, so the pressure is very large. If it exceeds the Shear strength of the material to be cut, the molecular bond of the material will be pulled apart, and it will be cut off without causing edge collapse or damage of the material to be cut. At the same time, due to the ultrasonic vibration of the cutting blade, the frictional resistance is particularly small, and the material being cut is not easy to stick to the blade. This is particularly effective for cutting sticky and elastic materials, frozen materials such as food, rubber, or objects that are not easily pressurized.

Basic composition of ultrasonic cutting knife:
It is an ultrasonic transducer, amplitude converter, cutting knife (tool head), and driving power supply. The ultrasonic driving power supply converts the mains electricity into high-frequency and high-voltage AC current, which is transmitted to the ultrasonic transducer. The ultrasonic transducer is actually equivalent to an energy converter device, which can convert the input electrical energy into mechanical energy, namely ultrasonic.

Application scope:
Raw rubber cutting, pipe cutting, frozen meat cutting, candy cutting, chocolate cutting, printed circuit board cutting, industrial cutting, jewelry industry cutting, plastic products cutting and processing, food processing, printing industry cutting, auto industry natural fiber cutting (can be divided into thin lines), Synthetic fiber deep excavation (multi-layer circuit cutting), plastic shell cutting and processing, thin artificial resin including paint processing, paper cutting Cutting of base film, etc. Half steel tire cutting, radial tire cutting, lining layer cutting, sidewall cutting. Moreover, the use of ultrasonic cutting machines can also be expanded, such as digging holes, shoveling, scraping paint, carving, slicing, and so on.

The usage characteristics of ultrasonic cutting knives:
1. Compact design, large amplitude, energy concentration to the cutting area, and low pressure;
2. Fast cutting speed, good edge sealing effect, no burrs or deformation;
3. Blade grinding tool steel SK51 material, good thermoplastic, high cutting accuracy, and good cutting surface smoothness;
4. The blade can be replaced to reduce costs;
5. The variety of cutting tools is complete, and cutting tools with relevant shapes can also be customized according to customer processes.