The Ultrasonic Cutting Machine Is Mainly Composed Of The Following Components
Jun 11, 2023
Ultrasonic cutting machine is a type of ultrasonic equipment specifically used for cutting, and is one of the important categories of ultrasonic applications. The principle is different from traditional cutting. Ultrasonic cutting machines utilize the energy of ultrasonic waves to heat and melt the locally cut material, thereby achieving the purpose of cutting the material. According to ultrasonic cutting machines, the cutting methods can be divided into knife type cutting machines and chopping board type cutting machines. Two cutting methods are suitable for different processes and cutting.
The basic structure of an ultrasonic cutting machine is composed of an ultrasonic transducer, an ultrasonic amplitude transformer, an ultrasonic cutting knife, an ultrasonic generator, etc.
1. Ultrasonic generator: Converted from mains power to high-frequency high-voltage AC current, transmitted to ultrasonic transducers. Ultrasonic transducers are equivalent to energy converters, which can convert input electrical energy into mechanical energy, namely ultrasonic waves. The ultrasonic transducer moves back and forth in the longitudinal direction, with a frequency equal to the high-frequency AC current frequency supplied by the driving power supply.
2. Ultrasonic horn: The ultrasonic horn amplifies the output amplitude of the ultrasonic transducer.
3. Ultrasonic cutting knife:
a. Further amplify the amplitude and focus the ultrasound.
b. Output ultrasonic waves and use a cutting knife to concentrate ultrasonic energy into the cutting area of the material being cut. Under the action of enormous ultrasonic energy, this area instantly softens and melts, resulting in a significant decrease in strength. The purpose of cutting materials can be achieved by applying only a small amount of force.
Features of ultrasonic cutting machine:
1. No need for sharp blades, no need for significant pressure, and no edge breakage or damage to cutting materials;
2. The cutting blade is subjected to ultrasonic vibration with extremely low frictional resistance, making the material being cut less likely to stick to the blade. Cutting of frozen, viscous, and elastic materials *;
3. At the same time as cutting, the cutting area has a fusion effect. The cutting area is perfectly sealed to prevent loose tissue of the cut material (such as textile material flash;
4. The application of ultrasonic cutting machines can also be expanded, such as digging holes, shoveling, scraping paint, carving, slitting, etc.
