Pilot Scale Ultrasonic Emulsification Processor

Pilot Scale Ultrasonic Emulsification Processor

Description:

What is Ultrasonic Emulsification?

Ultrasonic treatment of liquid media operates through the generation of cavitation bubbles due to pressure differentials during acoustic wave propagation. Cavitation bubbles disperse and attenuate ultrasonic waves due to the acoustic impedance differential between the liquid and gaseous phases, resulting in either partial or complete scattering of the acoustic waves Systems containing many bubbles exhibit multiple scattering as the bubbles behave like mirrors, causing reflection of the acoustic wave and an effective increase in the absorption of acoustic energy . Cavitations are concentrated in the volume at the tip of the sonotrode, this localisation results in high levels of energy input Given the high number of cavitations within the vicinity of the tip of the sonotrode, higher attenuation (i.e. gradual loss of intensity) levels are observed and are dominated by acoustic scattering. The acoustic intensity decays exponentially with increasing distance from the sonotrode tip, effectively dissipated at distances as low as 1 cm from the tip Ultrasonic cavitations are highly unstable entities prone to rapid collapse creating highly localised regions of hydrodynamic shear These acoustically induced cavitations result in the disruption of micron sized dispersed phase droplets and facilitate the formation of submicron emulsion droplets
 

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Application:

• The Pharmaceutical Industry

In the pharmaceutical industry, it is often necessary to create oil-in-water emulsions in order to make medicines more palatable and to increase their efficacy by evenly dispersing their active ingredients. Without ultrasonic emulsification, for instance, many drug products would remain in an unmixed state, too bitter to ingest and/or unable to work effectively since they would inevitably deliver inconsistent dosages of the ingredients needed every time they were taken. It's just like that bottle of dressing that was not shaken before being poured and therefore spurted out alternating globs of oil and vinegar but never an actual vinaigrette.

• The Cannabis Industry

Perhaps, however, the cannabis industry is currently reaping the best results as a result of their emulsification processes. In this rapidly growing market, the best-tasting and most potent cannabis products are the ones in demand. Ultrasonic emulsification allows manufacturers to guarantee a consistent product each and every time it leaves a production line since it reduces the size of cannabinoid molecules, making it easier for them to be absorbed by the body and also delivering a more uniform amount of active ingredient with every swig, bite, puff, swallow, chew, rub, spray or any other type of ingestion/application!

• The Beauty Industry

Similarly, most cosmetics, perfumes, and skin and hair care products need to undergo some type of emulsification process to ensure that they look appealing and can be applied evenly across the skin. Ultrasonic emulsification, in particular, simultaneously mixes and breaks apart substances into incredibly small particles (more so than mere mixers or blenders), enabling manufacturers to better guarantee that their products will possess a smoother consistency and be more easily absorbed into the skin. Furthermore, substances with smaller particle sizes are more stable, meaning they last longer than products that haven't been properly mixed or have been mixed using only mechanical means.

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