Sonicator Homogenizer
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Sonicator Homogenizer

Sonicator Homogenizer

A critical component of any sample preparation is making the sample homogeneous. However, when working with a large number of samples, this is often a time-consuming and labor-intensive task. The act becomes even more tedious and cumbersome when one needs to break down a large, tough solid to a submicron level, since this requires multiple pieces of ultrasonic homogenizing equipment.

Product Details

Sonicator homogenizer

 

The Sonicator homogenizer  emits ultrasonic sound waves or "sonicates" to extract, infuse, homogenize, emulsify, suspend, de-gas or even rapidly create barrel-aged flavor. By applying low heat vibrations of sound energy, this Sonicator homogenizer provides you an incredible range of techniques.A sonicator homogenizer (ultrasonic homogenizer) uses high-power ultrasonic vibration. The transducer converts electrical energy into mechanical vibration, transmitted through the sonotrode into liquid. Ultrasonic cavitation occurs: micro bubbles form and collapse rapidly, producing strong shear, turbulence and impact force to break down materials at microscopic level.

The system is comprised of just four components: a generator, converter, probe and sound box. In any low-to medium-viscosity liquid, the probe tip releases rapid, high-frequency ultrasonic vibration waves that expand and collapse microscopic bubbles at 28000 cycle per second. The process takes just 2-3 minutes and generates only insignificant amounts of heat, preserving vivid colors, aromas and nutrients, while producing rounder and smoother overall flavors. The short processing times provide maximum operational flexibility for chefs.

Open up even more culinary horizons:
Make vinaigrettes without using an emulsifier
Give wine a fuller and rounder mouth feel
Infuse cocktails and other liquids with volatile aromas of fresh herbs or spices
Intensify fruit or vegetable pulp for sauces and puree
Tenderize and marinate meat in seconds 

 

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Parameter:

Model/Data Sono-L20-1000 Sono-L20-2000 Sono-L28-800 Sono-L40-500
Frequency 20khz 20khz 28khz 40khz
Power 1000w 2000w 800w 500w
Max Capacity 5L 10L 2L 1L
Temperature 300℃
Horn Material Titanium alloy

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Sonicator Homogenizer – Selection Guide (Based on Throughput & Material Viscosity)

 

Proper sizing of a sonicator homogenizer mainly depends on your processing throughput and material viscosity, which directly decide ultrasonic power, probe/flow-cell design and operating mode (batch or continuous flow).

1. Throughput 

Lab small batch (10 mL – 5 L)
 
Benchtop probe sonicator. Suitable for R&D, small sample homogenization, cell lysis.Pilot scale (5 L – 100 L/h)
 
Medium-power sonicator, optional recirculation vessel. For formula testing and trial production.Industrial continuous production (>100 L/h)
 
Flow-cell type sonicator homogenizer. Liquid passes through the ultrasonic reaction chamber continuously; best for mass production.
Rule of thumb: Higher throughput requires higher ultrasonic power and larger flow cell chamber.
 

2. Material Viscosity 

Low viscosity (< 100 mPa·s, e.g. water, ethanol, dilute botanical extracts, CBD dilute solution)
 
Standard sonotrode / flow cell works well. Cavitation forms easily; stable homogenization.Medium viscosity (100 ~ 1000 mPa·s, e.g. cosmetic lotion, oil-water mixture)
 
Increase ultrasonic power and use wider sonotrode. Improve liquid circulation to avoid material stagnation near the probe.High viscosity (>1000 mPa·s, e.g. thick cream, heavy slurry, bitumen)
 
Cavitation is harder to generate. Require high amplitude, reinforced titanium sonotrode and forced pumping. Batch recirculation is preferred over simple inline flow. Extremely viscous materials are not recommended for standard probe sonication.

 

 

 

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